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One big reason this newer printing method has taken off so fast in the t-shirt industry is that sublimation prints hold up over time better than other printing methods like DTG. This is because of the way the gaseous ink sinks inside the polyester fibers and fuses into the fabric instead of resting on top of the cloth like other types of ink. Cricut’s line of infusible ink products does not work with sublimation, as they use a slightly different chemical process.
To sublimate onto glitter HTV, place the transfer sheet print face-down on the glitter and use a temperature of 390℉ to 400℉. However, if you wish to cast your nets wider and play on commercial ground, produce high-quality products in unique colors and unrestricted designs, and don’t mind working with polyester or coughing up extra capital, go with sublimation. You can successfully sublimate onto many types of permanent vinyl, including white or clear vinyl and even heavy-duty outdoor types like Oracle 651. The first step is to consult the manufacturer’s instructions for the substrate you are using. The manufacturer’s instructions will provide you with the recommended sublimation heat press settings for the substrate. Do a Test Print Polyester — Fabrics are the most popular items to sublimate. It includes knitted polyester products like flags, banners, and table covers, as well as woven items like tents and tote bags.Several factors can contribute to sublimation occurring on vinyl. One common cause is the use of low-quality sublimation inks or vinyl materials. If the inks are not formulated specifically for sublimation and the vinyl does not have a sublimation coating, the transfer may not be successful or long-lasting. The second step is to conduct a test print. This involves printing a small design on the substrate using a range of temperatures, times, and pressures. After the test print, inspect the substrate to determine the best sublimation heat press settings for the substrate. Adjust the Settings You can transfer dye-sublimation printing onto a LOT of things! You can sublimate gorgeous, full color designs into anything made of polyester or anything with a polyester coating. The third step is to adjust the settings based on the results of the test print. If the design is blurry, faded, or smudged, increase the temperature, pressure, or time. A little bit of experimentation goes a long way here. If the design is too dark or has ghosting, decrease the temperature, pressure, or time. And when you DO find the right settings, be sure to write them down! Tips for Achieving the Best Sublimation Results
And once you are setup to do sublimation, it’s an overall simpler process with longer lasting results. The sublimation end result is a really professional and durable product. How is sublimation different from screen printing? Bleach: Bleach is a powerful chemical that can cause discoloration or fading of the sublimated design. Avoid using any bleach-based products when cleaning sublimated vinyl. Abrasive materials: Scrub brushes, scouring pads, or abrasive cleaning tools should never be used on sublimated vinyl. These materials can scratch or damage the design, resulting in a distorted or faded appearance. The scientific definition of sublimation is the process whereby a solid turns directly into a gas skipping the liquid stage. Through a similar process, an image is printed onto a special paper known as sublimation paper. But you cannot sublimate onto plain glass, ceramic, or cotton. Sublimation only works well on polyester or a polyester coating applied to another material.Place On Product — Then, you secure the transfer paper onto the product, making sure it’s in the appropriate position. You can opt for completely clear transfer tape. However, we prefer the grid options as it makes aligning the design on your project simpler. After all, you don’t want to end up with a wonky t-shirt design! The equipment and consumables needed for vinyl printing cost far less than sublimation. Thus, hobbyists and start-up small businesses tend to prefer this method to get into the craft. You can sublimate onto outdoor adhesive vinyl like Oracle 651 in the same way you would on any clear vinyl. This is a heavy-duty sign vinyl, perfect for making banners. You can also print directly onto this vinyl by adding multiple coats of a polyester spray like Krylon ColorMaster Clear.
Add a mild detergent to the water. Look for a detergent specifically formulated for delicate fabrics or sublimated materials. When the time is up, lift the EasyPress straight upward. Remove the butcher paper but wait until the HTV has completely cooled before removing the carrier sheet, about 5-10 minutes - this is a COLD peel. Temperature and humidity control: It’s ideal to store sublimated vinyl items in a cool, dry environment. Extreme temperatures or high humidity levels can negatively impact the quality of the vinyl and the sublimated design. Consider using a climate-controlled storage area if possible. Allow the item to soak for a few minutes, but avoid leaving it submerged for too long, as it may cause the colors to bleed.After soaking, rinse the sublimated vinyl thoroughly with clean water. Ensure that all traces of detergent are removed. Aluminum panels are a popular substrate for sublimation printing. The following are the recommended sublimation heat press settings for aluminum panels:
A sublimation printer cannot easily print directly onto vinyl. In most cases, your design will come out with perfect lines and vivid colors when you print it onto a sublimation transfer sheet first and then use heat to transfer the ink to the vinyl.First, you cannot mix colors in one print. If you want a multi-colored design, it means cutting, placing, and heating the different colored vinyl sheets separately, which is just tedious.
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